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Barn, Shop and Outbuilding Roofs

West toward Rosehill and north toward Magnolia, a property often has more roofs than houses: a barn, a shop, a carport, an old shed from before the subdivision came.

The pattern

Why These Roofs Fail Differently

Most outbuildings wear exposed-fastener metal panels. The panels outlast the screws. Each summer day the metal expands and contracts, the rubber washers under the screw heads harden and crack, and water follows the screw in. Rust starts at the laps where panels overlap and at the bottom edge where water sits.

Wind does the rest. A panel with a few loose screws at the eave is the one that lifts in a squall line, and once one goes the next one is easier.

Weathered wooden barn with a rust-streaked metal roof and lifted panels at the eave

What a Contractor Can Do

ProblemUsual fix
Leaking screwsReplace with oversized screws and new washers
Rust at laps or eavesReplace the affected panels, or recoat if the metal is sound
Lifted or curled panelsRe-fasten or replace, and add fasteners along the eave
Rotted purlinsReplace the wood the panels screw into before re-roofing
No guttersAdd a gutter where runoff is washing out the ground by the door

Worth Knowing

German farmers settled Rosehill from 1846, and a 2014 local news profile still found farms there selling produce at the roadside. Some outbuildings in that direction have stood a long time. A very old building may need a carpenter as much as a roofer; say so on the call.

If the building is inside a city, a permit may apply to it just as to a house. Ask.

Barn Roof Letting Water In?

Call with the address and what the building is. A contractor who works on outbuildings around Tomball calls back.

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